Plastixs^® Custom Manifold Assemblies

Industrial OEMs and plastic processors rely on Plastixs to provide custom, turnkey water manifolds that ensure optimal cooling, fast time-to-market and high ROI.

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Supply and Return Manifold Assemblies with Electronic Display Flowmeters and Brass Flow Regulators for Injection Molding Application

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1” Manifold Assemblies with Brass Flow Regulators, Tracer Electronic Flowmeters, Quick Connects and Brass Ball Valves

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Dual Sided Supply Manifold Assembly with Ball Valves for Vacuum Chamber Application

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Large Return Manifold Assembly with Electronic Pressure Sensors, Pipe for Non-Contact Flowmeters, Needle Valves and Hammer Arrestors for Server Cooling Application

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2” Manifold Assemblies with Mechanical Flowmeters, Quick Connects and Brass Ball Valves

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Inlet and Outlet Manifold Pair Assemblies for Main Water Supply Drops for a Plant Water System

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1” Return Manifold Assembly with Delta-Q Flow Regulators, Flowmeters with Temperature Gauges and Chrome Plated Mini Ball Valves

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Large Supply and Return Manifold Assemblies with Pipe Extensions on Return Manifold for Non-Contact Flowmeters for Laser Cooling Application

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1-1/2” Return Manifold Assembly with Mechanical Flowmeters, 90° Push to Connect Fittings, Brass Ball
Valves and Regulating Valves

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Special Supply and Return Manifold Assemblies with Flow Regulation, Flow Sensing and 3-Way Valves for
Laboratory Application

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Assemblies with Mechanical Flowmeters, 90° Quick Connects and Brass Ball Valves

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Tee Manifolds Awaiting Assembly for Brass Ball Valves. Application for Welding Gases for Car Manufacturer’s Welding Robots (over 400 produced)

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Plastixs® Compact Manifold Pair Assembly with Special Supply & Return Configuration for Injection Molding Application

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1-1/2” Manifold Assemblies with Delta-Q Flow Regulators, Flowmeters with Temperature Gauges and Quick Connects

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Plastixs® Compact Manifold Assembly with Plastixs® LinkedXValve™ and Flowmeters on Return Manifold for Injection Molding Application

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Assemblies with Mechanical Flowmeters, 90° Quick Connects and Brass Ball Valves

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Overview

Many industrial processes require the removal of waste heat to protect equipment from damage (electronics and power supplies) or to maintain stability in a process (plastics processing / bio-pharma). Effective heat removal can improve equipment performance and overall productivity but often requires customized water manifolds.

With decades of design, fabrication and assembly experience, Plastixs partners with industrial OEMs and plastic processors to provide customized manifold solutions that ensure optimal cooling, fast time-to-market and high ROI. The Plastixs custom manifold turnkey service includes:

• Pressure and flow consultation during equipment design
• Material and component selection
• Parts sourcing
• Fabrication and assembly
• Prototyping and testing
• Shipping

Plastixs can also provide engineering support to help you meet some of your toughest challenges. We bring unique solutions and methodologies supporting your plant staff on new applications and streamlining your production operations.

With competitive pricing, expert technical assistance, and productivity-enhancing manifold solutions, we take pride in contributing to the success of our clients.

Applications for Custom Aluminum and Stainless Steel Manifold Assemblies

• Electronic cooling of rack mounted servers, cold plates, power supplies, X-ray, MRI machines, lasers
• Construction, de-watering, temporary supply, compressed air, slab heating
• Research laboratories serving government, aviation, military, university applications
• OEMs building equipment for semi conductor, vacuum chamber,  X-ray, vacuum metalizing, power supplies, autonomous  driving, fuel cells and battery storage system applications

Highest Quality Components

All of our manifold assemblies are designed and built to your specifications, expertly assembled using only the highest quality components, including:

Plastixs Compact Stainless Steel Manifolds

Plastixs LinkedXValve Stainless Steel Manifolds

Plastixs HiTemp Water Manifolds

Plastixs HiTemp Oil Manifolds

SMARTFLOW® Aluminum Water Manifolds

SMARTFLOW® Conventional Stainless Steel Water Manifolds

SMARTFLOW® Stainless Steel Water Manifolds with Low Profile Ports

SMARTFLOW® Duoflow Water Manifolds

SMARTFLOW® Flowmeters

SMARTFLOW® Flow Regulators

Quick Connect Couplers

Quick Connect Plugs

Standard and Mini Shut-Off Valves

Why Outsource Manifold Layout & Assembly?

With all the things to consider in manifold design, layout and assembly, it often makes sense to outsource these efforts to an experienced and reliable partner. During the early stages of your project, the addition of outside expertise in manifold design, layout and assembly techniques can help you avoid costly and time-consuming errors. A trusted partner will guide you through the process of determining your needs and establishing the correct design parameters, such as:

• Inlet and outlet sizes
• Temperature and pressure specifications
• Material selection
• Sensor requirements
• Connections based on flow and hardware required
• System fluid compatibility

A partner can ensure the assembly fits within the equipment using CAD models of concepts and layout drawings. These models can be incorporated directly into your equipment design for quick evaluation. Once the design is finalized, outsourcing the assembly can free up valuable resources within your company. With a focus on assembly, your partner will have the experience, tools and techniques to ensure a leak-free solution. They can conduct hydrostatic leak tests and system functionality tests to confirm a ready-to-install manifold.

Contact us to learn more about custom manifold assemblies